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Alkyd resin is produced from grups which have polyester properties and oil properties. It is prepared in reactor in industry. We produce this system succesfully from AISI 304 and AISI 316 stainless steel in both Turkey and abroad.

Alkyd resins are generally used to obtain the urine those obtained for the production of surface coatings. These resins are polymers of polyol or polyacid given condensation products with oil or saturated fatty acids.

The resistance and various properties of the film obtained with the alkyd resin, the resin varies according to the type of oil used to produce and quantity. We can produce different pitches depending on the quantity of oil and oil used. Breakthrough machine manufactures alkyd resin paint production plants used in the production.



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Thin-film evaporation , or heat-sensitive liquid with high viscosity of solutions of the solvent , a thin liquid film is created by mechanical means , along the heat transfer is based on the principle of carrying out the removal .

Thin Film Evaporators , difficult separation of the substances to successfully perform evaporation . To put it simply , without direct contact with the product held and fed a heat transfer volatile component of the product by mechanical mixing of the less volatile compound separates quickly . Heating the contact surface and the short duration of the high velocity fluid motion, the heat sensitive thin film evaporator , a very viscous material allows for successful evaporation . Thin Film Evaporator , heating jacket , including a housing and a rotor consisting of two main parts oluşmaktadır. A Film Evaporators are the vertical design of the most widely used today . Vertical designed thin filmevaporator feed liquor evaporator body , the heated surface from the top tangentially enters the rotor through the evaporator body towards the inner wall yayılır.rot blade movements caused by waves of high turbulent flow and optimum heat flux while inducing thin liquid film spiral Moving / helix drawing evaporator flows downwards from the inner wall .

During this time the volatile components rapidly evaporated olur.oluş vapor liquid flow in the opposite direction movement is whether evaporator overhead when left to condense or next process equipment to enter the hazırdır.uçuc not , less volatile high -boiling components , the evaporator from the bottom left eder.gerek evaporation temperature of the component to work at lower temperatures lowering and vacuum is applied . The film system in the industry mostly waste oil recycling system kullanılmaktadır.th film through a system available on the market , waste oils 100% purified cleaned and ready to be used into fat getirilmektedir. geri remaining waste material dross on the market even searched and can be sold .

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UTILITIES AND STORAGE

Storage tanks for raw materials and product, cooling system, steam generator, electric transformer,process water treatment, intrument air and etc.

Formaldehyde Plant

Main raw material is methanol for formaldehyde production. Methanol produces from natural gas. Second material is iron molibden oxide catalyst. Methanol can keep the carbon steel tanks.

GLUE PLANT

Glue plants need more raw materials from Formaldehyde plant. Main raw material is formaldehyde which is producing formaldehyde plant. Second main raw material is urea. Other chemicals :
Melamine,Caprolactam,diethylene gylogol, formic acid,caustic soda,sulphric acid, ammonia, ammonium sulphate and ammonium cloride. It is possible to produce powder melamine-formaldehyde resin for decor paper impregnation. As above chemicals ( melamine,diethylene gylogol,caprolactam ) can use for melamine-formaldehyde resins.

Formaldehyde can produce oxidation of the methanol with oxygen.
CH3OH + ½ O 2 ………………………….CH2O + H2O + 38 Kcal
Methanol and air are sent to the formaldehyde oxidation reactor as vapour. Formaldehyde oxidation reactor has 14.000 units tubes and these tubes contain iron molibden oxide as cataylst. Methanol turns to formaldehyde during the passing through the catalyst. Formaldehyde are sent to absorption column to get solution.Absorption column is supplied with water or urea solution. If needs to production of UFC – 80 absorption column must supply with urea solution.

Formaldehyde get into the special reactors. Adjusting pH , first step urea loading the reactor. First occurs methylol groups with basic pH and after condensation reaction with asidic pH. After asidic reaction needs to add second urea .To adjust the solid content ,it needs to take water with vacuum system. If needs powder urea-formaldehyde ,without vacuum product send to waiting tank and after spray drying column.
CH2O + 2HN – CO – NH2 ………OHCH2 – NH – CO – NH2 Monomethylol urea
+ CH2O …….. OHCH2 – NH – CO – NH – CH2OH Dimethylol urea + Asid
NH2 – CO – NH – CH2 – NH – CO – NH –

Formaldehyde get into the special reactors. Adjusting pH , first step urea loading the reactor. First occurs methylol groups with basic pH and after condensation reaction with asidic pH. After asidic reaction needs to add second urea .To adjust the solid content ,it needs to take water with vacuum system. If needs powder urea-formaldehyde ,without vacuum product send to waiting tank and after spray drying column.
CH2O + 2HN – CO – NH2 ………OHCH2 – NH – CO – NH2 Monomethylol urea
+ CH2O …….. OHCH2 – NH – CO – NH – CH2OH Dimethylol urea + Asid
NH2 – CO – NH – CH2 – NH – CO – NH –

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Atılım Machinery Co. many domestic and overseas has made the delivery of water and solvent based paints plant switches. Water-thinned paints are water-based paints.

WHAT IS The SOLVENT BASED PAINT

The paints are thinned with solvent, solvent-based paints.

WHAT IS THE DIFFERENCE BETWEEN WATER BASED PAINT WITH SOLVENT BASED PAINT

Forming a thick film of solvent-based paint, minimizing the wall to breathe. This is in contrast to water-based paint. Solvent-based paint is a more polished look, paint for a short time after the leaves are used in the paint smell. Water-based paint is odorless.

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We produce this system succesfully from AISI 304 and AISI 316 stainless steel in both Turkey and abroad.

PVA plant in various capacities required of AISI 304 and AISI 316 stainless steel domestic as well as overseas manufactures turnkey PVA plants successfully.

High adhesion strength and flexible film to feature a water-based polyvinyl acetate emulsion. After drying of the applied transparent, flexible and robust form a film. They have high adhesion strength, especially moisture and water-resistant glue.

D3 when used alone

When used with Hardener D4 is normunda

APPLICATIONS

  • Surface bonding
  • Laminate bonding
  • Windows and doors gluing
  • Lamp-tongue and finger-joint bonding
  • High-frequency (20.000 kHz) and paste
  • Hard and Bonding of exotic trees (stair construction, etc.)
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We manufacture these in the form of turnkey plants. Breakthrough Machine manufactures turnkey plant for unsaturated polyester resins. In home and abroad have made a lot of unsaturated polyester resin plant. All advice is to give our company the formulation and production engineering services.

Polyester word is a compound word, "very meaning of" POLY "and expressed an organic salt which is a chemical term" ESTER "also occurs. Polyester phrase "organic salt MANY" would be expressed as. Polymers can also be defined as the ester chain molecules.

The first practical example of the unsaturated polyester resin, 2nd is World War. However, reinforcing with glass fibers, it appeared to be very strong and lightweight material, said 1950s. Today, unsaturated polyester resins have far superior properties compared to the first case.

Sanitary Supplies

Acrylic Bathtubs

Cooling Towers

Rain Gutters

Prefabricated Buildings

Modular Cabinets

ATM booths

Water Slides

Swimming pools

Playground Equipment

Greenhouse and Transparent Roof Covers

Modular Signs

Planting of highway

Roof Insulation Equipment

Natural Gas and Electrical Boxes

Benches

Containers

Tanks

Transparent Door Handles

Transparent Seat Covers

Composite Pipe and Fittings

Industrial Tanks

Treatment Plants

Gratings

Electrolysis Containers

Chemicals Storage Tanks

Chemicals Tank Isolation

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Turnkey groups Plasticizer DOP, DOTP, DINP, DOP we manufacture these facilities as DIDP facilities.

Produces those plasticizer used as the crude material in the plastics industry. To ensure easy flow of the polymer in processing temperature, flow or pressure, and the solvents used provider factors. However, the desired properties of the polymers can not be obtained under these conditions. Chances of polymer degradation to the applied temperature in order to ensure the flow increases.

So a permanent plastic viscosity must be used for softness and flexibility provider additive. And those who are in compliance with the plastic plasticizer agents that the above properties.

Tread

Cable

Rubber

Faux Leather

PVC Granules

Paint Industry

Packaging Industry

Plastisol Applications

Stretch Film & Shrink Film Production

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It is applied to wood and metal surfaces to provide better properties without changing the appearance. There are two main varnishes. Alcoholic varnishes are obtained by dissolving natural or synthetic resins in a volatile solvent such as alcohol. Oleoresin varnishes, which are more resistant to heat and abrasion, are a mixture of turpentine or resins dissolved in petroleum oil or drying oils.

The resin and solvent contained in the varnishes are different according to their types. Varnishes, which are called the spirit of varnish and which bring a thin transparent layer to the place where it is applied; pine gum, urea formaldehyde, vinly resins, acrylic acid resins, and clorinated, film-forming materials such as rubber are obtained by dissolving film-forming materials in turpetine, toluene, naphtha and alcohol. Such varnishing; papers, traffic road signs, insect repellent paint on ships, etc. It is used to cover. Varnishes; if it is made with resin, oil, paint and melter, varnish Types which are very resistant to atmospheric conditions and suitable for the ambient conditions such as vibration, water and chemical substances are obtained. Furniture varnishes, flooring varnishes, varnishes used as electrical insulation in electrical devices, printing varnishes.

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  • It is flammable and very easily flammable.
  • Responsibility for possible mistakes and errors was in people.
  • Cellulosic Thinner is a colorless, clear thinner with strong solvents in its structure.
  • The operator turned on and off the ball valves and made it possible to get the desired solvents.
  • It is a colorless, clear, peculiar odor that gives a smooth spread to the surface in the cellulosic dyes.
  • All kinds of cellulosic topcoat are used for thinning of primers and varnishes and cleaning of application tools.
  • For cellulose production, 90% toluene is used as the main raw material and 5% solvent is used as the main raw material.
  • Under normal conditions, thinner production is carried out by mixing 5-6 chemical liquids at certain rations and conditions.
  • The amount of chemicals required for this process is measured by the flow meter as it passes through the pipeline.
  • Repeatable production chances were extremely low due to flow rate errors that could occur during manual control.
  • In the production of old-style thinner, a production operator was standing beside pipelines with flowmeters on it, and the flow rate for the m3, calculated by the production engineer and corresponding to the desired weight, was reported.
  • Also, with the new project passing on the haystack, production can be done bye one person in the control room, without having to circulate anyone on the production platform.
  • Cellulosic thinner construction is a simple mixing process, but due to its extremely flammable and flammable nature, production is highly sensitive.
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Polyether polyols include hydroxyl groups (-OH) terminated, the majority of propylene (PO) and ethylene oxide (EO) is the basic element of polymerization of the resulting polyurethane family. Throughout the world, is the raw material of polyurethane systems are widely used. Polyether polyols are used in different sectors according to the number of hydroxyl and fonksiyonaliteli.

Rigid polyurethane foam insulation called (panel, refrigerators, refrigerated transport, etc.), Furniture industry in the foam system, steering wheel, etc. in the automotive industry. groups such as plastic, floor coating systems, the textile industry in the coating of polyurethane, silicone dozens of sectors we count with the construction of the surfactant is used as the main raw material. Leap Machinery Co. Polyether polyols plant produces turnkey. Polyether polyol production facilities operate successfully.

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We manufacture these facilities in turn-key delivery. Our company produces biodiesel plants as turn key. Apart from the normally produced reactor batch system, THIN FILM integration enables us to manufacture in compliance with EMRA norms to meet very high quality and specifications. The desired batch can not be obtained in the normal batch reactor system, which causes damage to the engines of the vehicle due to the lack of biodiesel quality, but due to THIN FILM distillation, the methyl ester is separated from undesirable substances and bio diesel of high quality is obtained.

Biodiesel is an alternative fuel, equivalent to conventional fossil species. Biodiesel can be produced from animal and vegetable oils, candle oils and household waste oils. The process of converting these oils into biodiesel is called transesterification.

The most important useful sources of fat are oilseed products such as rapeseed, palm and soy. Among them, rapeseed is the most used product for biodiesel production. Most biodiesel produced today is made from waste vegetable oil from industrial food producers and large restaurants. Since the cost of crops produced for biodiesel production such as rapeseed oil is much higher than the cost of waste oils, the amount of biodiesel produced from waste oil is much higher.

Quality of the product before the commercial product is delivered, the product is analyzed with some especil equipment to test whether it meets the required specifications.

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What are hot melt adhesives made of

  • Hot melt adhesives contain no solvents, and no water.
  • They set by loss of heat. This gives them a very fast setting speed.
  • They can bond two non-porous materials.
  • Polymers give the adhesive strength and a degree of flexibility.
  • Resins give the immediate hot-tack of the adhesives.
  • Wax thins the adhesive so that it can be applied.
  • Antioxidants help preserve the adhesive at high temperatures.

How do hot-melts work

  • Hot-melts are applied to a material in the liquid (molten) state.
  • The time between applying the adhesive and then bringing the second material in contact is called open time.
  • When the second material is brought into contact, the adhesive cools down and solidifies very quickly.
  • Compression of materials is very important at this stage.

What affects adhesion

  • As hot melt adhesives set by the loss of heat, the temperature at which they are applied is critical. It must be liquid (molten) enough to wet out the substrates, and be hot enough for assembly before cooling. If the adhesive is not hot enough (in the molten stage), a bond may be made which will fail at a later stage (cold bond).
  • On the other hand, if the adhesive is applied at too high a temperature, it will remain molten for too long, and may come out of the compression stage still soft. Any stress on the bond will then cause failure immediately or produce a weakened bond that will fail at a later stage.

Application Tips

  • Materials being bonded must be clean, dry and free of dust, oil and grease.
  • Hot melt adhesive must be applied at the correct temperature.
  • The temperature of the materials and surroundings can affect adhesion:
    • Too hot and the adhesive takes too long to set
    • Too cold and the adhesive sets before materials are bonded.
  • The amount of adhesive applied will greatly affect the bond:
    • Too little and the adhesive will cool more quickly, perhaps before the bond has been made properly
    • Too much adhesive prevents the bond cooling down before coming out of compression, allowing it to come apart.
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A "visual" color identification system based on eight basic color tones with a defined colortone: blue, turquoise, green, greenish yellow, yellow, orange, red, reddish purple, purple, purplish blue.

Each of these basic colors can be diluted with a non-pigmented varnish to reduce saturation; They can also be contaminated by mixing with black. In the color system, for a color is polluted with greenish yellow probe and black, and it is said to be saturated.

With the tinting system, liquid paint components such as solvent, binder and color pastes can be added to the formulation quickly and safely.

Advantages

Paint components provide to take up less place in the productıon area.

Flexibility and speed increase while the manufacturing process.

Losing of the Semi and final product decreases.

Effects of extra mixing and feedback in the system keeps the components homogenus in the thank

Weighing and operational errors can be avoided while the coloring process.

Components get included the closed-circuit tanks and piping system that can be avoided by the environmental and human health threat.

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COLOFON RESIN is used in many industrial products such as adhesives, paints, inks, especially in the pharmaceutical sector. In the field of agriculture, there is not much production. Only colophony resin is used as adhesive agent during spreader adhesive production.

Melting Score

Get the raw resin melted

It is accepted that 2 melts can be done in 8 hours and the boiler volume can be used at 80%.

The measurement which is the basis for calculating the boiler volume is determined and recorded.

Refined Tank

It is assumed that 1 charge is made in 8 hours and the volume is used as 80%.

The measurement which is the basis for calculating the tank volume is determined and recorded. In installations where none of the melting boiler or refinery tank is present, it is assumed that 1 charge has been made in the existing boiler or tank for 12 hours.

Distiller

It is assumed that 4 charges are made in 8 hours and the volume is used as 80%.

The measurement which is the basis for the calculation of the volume is determined and recorded.

In continuous facilities hourly capacity is determined by chronometer.

Steam Winner

1 kg in the steam boiler accounts. 10-12 kg / cm for the raw resin to be converted into product roofol 1 kg / The competence of the winner is ascertained, considering that the steam is needed.

This treatment is regarded as the capacity of the smallest plant among the annual productions of the boilers.

The capacity of the plant is specified separately through raw resin, liquid resin (colophony) and turpentine.

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PMMA (POLY META METHYL ACRYLATE) is a polymer obtained by polymerization of methyl methacrylate. The optical properties of the polymer are very good and close to the glass transparency, which results in 92% of the light. At the same time, other properties are hard, resistant to atmospheric conditions, low water absorption, good dimensional stability and strong mechanical strength.

These properties are used in place of glass. Provides a much clearer and brighter product than other standard acrylics. PMMA obtained after polymerization of meta methyl acrylate is also used in synthetic marble production as resin in quartz and Korian marble powders.

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Mineral oil blending plant successfully manufactures turnkey delivery. Thanks to the oil blending plant, various oil oils, hydraulic oils, automotive and industrial gear oils, industrial process oils, white oils, chain oils, various engine additives, viscosity regulators, preparations for lubricating machines, devices and vehicles, rust and corrosion inhibitors Production can be done. In order to stock the raw materials and products, it is necessary to have stock tanks in various sizes.

Lubricating preparations (machinery, equipment, vehicle lubricating, rust, corrosion inhibitor, bolt, nut loosening, fluidity regulator) Stabilizer (plstik and lubricant) in mineral oil blending plant Lubricants (multigrade gasoline and diesel, monograde, synthetic and semi-synthetic motor, industrial oils, Rubber) (in the case of emulsion) Hydraulic brake fluid can be produced.

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Polyurea is a type of elastomer that is derived from the reaction product of an isocyanate component and a synthetic resin blend component through step-growth polymerization. The isocyanate can be aromatic or aliphatic in nature. It can be monomer, polymer, or any variant reaction of isocyanates, quasi-prepolymer or a prepolymer. The prepolymer, or quasi-prepolymer, can be made of an amine-terminated polymer resin, or a hydroxyl-terminated polymer resin.

The resin blend may be made up of amine-terminated polymer resins, and/or amine-terminated chain extenders. The amine-terminated polymer resins do not have any intentional hydroxyl moieties. Any hydroxyls are the result of incomplete conversion to the amine-terminated polymer resins. The resin blend may also contain additives or non-primary components. These additives may contain hydroxyls, such as pre-dispersed pigments in a polyol carrier. Normally, the resin blend does not contain a catalyst(s).

Applications

  • Primary Containment
  • Secondary Containment
  • Chemical Resistant Liner
  • Corrosion Resistance
  • Waterproofing
  • Abrasion Resistance
  • Non Skid Floor Coatings
  • Spray On Bed Liner

Polyurethane Spray & Pour Foam provide effective solutions for

  • Spray Foam Insulation
  • Energy Efficient Insulation
  • Sustainable Building
  • Thermal Building Envelope
  • Pour Foams
  • Floatation & Cavity Filling
  • Thermal Barrier Coating
  • Ignition Barrier Coating